Panel assembly HV

Panel assembly of components for electric vehicles. We integrate various electrical and electronic components into structured panels or modules that form part of the EV’s overall electrical system. This process is crucial for ensuring compactness, reliability, safety, and ease of manufacturing and maintenance.

Key Components Involved in our EV Panel Assemblies:

• Power Electronics Modules
  • Inverters / Motor controllers
  • DC-DC Converters
  • On-board chargers (OBC)
• Battery Management System (BMS) Panels
  • Monitoring and control units
  • Safety relays and disconnects
  • Thermal management components
• Control Units
  • Vehicle Control Unit (VCU)
  • Motor Control Unit (MCU)
  • Auxiliary Controllers (for HVAC, lighting, etc.)
• Wiring Harnesses & Connectors
  • High-voltage cables (orange)
  • Low-voltage signal cables
  • Shielded connectors and junction boxes
• Cooling Systems
  • Liquid-cooled plates or channels
  • Fans and heat sinks for air cooling
• Display and Interface Panels (if included)
  • Human-Machine Interface (HMI) modules
  • Diagnostic ports (e.g., CAN, OBD-II)
• Mounting Structures and Enclosures
  • Metal/plastic panels with insulation
  • IP-rated casings for waterproofing/dustproofing

Assembly Considerations:

• Electrical Safety Compliance (e.g., ISO 26262, UL, IEC standards)
• Thermal Management to avoid overheating
• EMI Shielding to reduce electromagnetic interference
• Vibration & Shock Resistance (important in automotive environments)
• Modular Design for ease of assembly and servicing
• Space Optimization within the vehicle architecture